(Roughly) Daily

Posts Tagged ‘materials

“Hard times arouse an instinctive desire for authenticity”*…

… but that authenticity can be hard to find…

In 2016, US retailer Target severed ties with textile manufacturer Welspun India after discovering that 750,000 sheets and pillowcases labelled Egyptian cotton were not 100% Egyptian after all.

Egypt has long been known for producing long- and extra-long-staple cotton, a variety of the crop with especially long threads that results in softer and more durable fabric – so products labelled Egyptian typically command a higher price. But the year after the Welspun incident, the Cotton Egypt Association estimated that 90% of global supplies of Egyptian cotton in 2016 were fake.

Egyptian cotton is not the only fabric that has fallen foul of mislabelling in recent years. In 2020, the Global Organic Textile Standard (Gots) said that 20,000 tonnes of Indian cotton had been incorrectly certified as organic – around a sixth of the country’s total production. In 2017, a Vietnamese silk brand admitted that half of its silk actually came from China. And in 2018, several British retailers had to withdraw “faux” fur products that turned out to be the real thing.

From choosing an organic cotton T-shirt to buying trainers made out of recycled plastic bottles, many of us opt to pay more in the hope that our purchase will be better quality, or help people or the planet. However, as the Welspun incident and others have shown, when it comes to textiles, we’re not always getting what we think we’ve paid for…

How can we tell if the clothes in our wardrobes really are what they claim to be? “Why fabric fraud is so easy to hide,” from @BBC_Future.

* Coco Chanel

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As we root around for the real, we might recall that it was on this date in 1938 that Howard Hawks’ comedy Bringing Up Baby premiered at the Golden Gate Theater in San Francisco. Featuring Cary Grant, Katherine Hepburn, and a leopard, the film earned good reviews but suffered at the box office. Indeed, Hepburn’s career fell into a slump– she was one of a group of actors labeled as “box office poison” by the Independent Theatre Owners of America– that she broke with The Philadelphia Story (again with Grant) in 1940.

As for Bringing Up Baby, the film did well when re-released in the 1940s, and grew further in popularity when it began to be shown on television in the 1950s. Today it is recognized as the authentic screwball classic that it is; it sits at 94% on Rotten Tomatoes, and ranks among “Top 100” on lists from the American Film Institute and the National Society of Film Critics.

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Written by (Roughly) Daily

February 16, 2023 at 1:00 am

“Every decently-made object… is not just a piece of ‘stuff’ but a physical embodiment of human energy, testimony to the magical ability of our species to take raw materials and turn them into things of use, value and beauty”*…

Indeed, as the Materials Library of the Institute for Making at UCL brilliantly demonstrates, that’s often true of the materials themselves…

The Materials Library is a collection of some of the most wondrous materials on earth, gathered from sheds, labs, grottoes and repositories around the world. It is a resource, laboratory, studio, and playground for the curious and material-minded to conduct hands-on research through truly interdisciplinary inquiry and innovation. The collection is accessible to Institute of Making members day to day, and to the public at Materials Library Discovery sessions.

The Materials Library @ucl.

Kevin McCloud

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As we celebrate stuff, we might spare a thought for Addison Emery Verrill; he died on this date in 1926. An invertebrate zoologist, museum curator, and university professor, he is best remembered as curator of zoology at the Peabody Museum of Natural History at Yale University, where he developed one of the largest, most valuable zoological collections in the U.S.

Verill trained under Louis Agassiz at Harvard; then, at age 25, became Yale University’s first professor of Zoology. His lifelong devotion to taxonomic research yielded the development of extensive collections at Yale in a wide variety of taxa. From 1871-87, while he was in charge of scientific explorations by the U.S. Commission of Fish and Fisheries, Verrill found and described hundreds of new marine specimens. His expeditions took him to the Atlantic and Pacific coasts of North America and to Hawaii and Central America. He published more than 350 papers and monographs, including descriptions of more than a thousand species of animals in virtually every major taxon. His breadth of interests included parasitology, mineralogy and botany.

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Written by (Roughly) Daily

December 10, 2022 at 1:00 am

“Of course I’d like to get beyond the concrete. But it’s really difficult. Very difficult.”*…

Felix Salmon is fascinated by concrete…

Greetings from my apartment in the most beautiful Brutalist tower in New York City (sorry not sorry, I.M. Pei.) My bookshelf contains such works as “Concrete,” “Concrete Concept” and “Toward a Concrete Utopia;” on my desk is “Concrete Planet.” Tl;dr: I’m a lover of concrete, not a hater. But… it’s still very problematic. And, as you’re about to find out, much more expensive than architects and contractors might have you believe…

He goes on, in his “Capital” column for Axios, to explain…

Concrete construction no longer lasts thousands of years, like the Pantheon in Rome. Instead, its lifespan is roughly 50-100 years, thanks to the way in which modern concrete is reinforced.

That means a multi-trillion-dollar bill is coming due right around now, in the form of concrete construction that needs noisy, dirty, expensive repair. 

Why it matters: The collapse of a residential tower in Surfside, Florida is a stark reminder of how catastrophically concrete can fail. Just as the collapse of the Morandi Bridge in Genoa caused Italy to start paying much more attention to remedial infrastructure projects, the Surfside tragedy might help focus America on the urgent need to fix buildings that are nearing the end of their initial lifespan.

The big picture: As Robert Courland explains in “Concrete Planet,” modern concrete is poured around steel rebar, which gives it tensile strength. But tiny cracks — found in all concrete — cause water to start rusting the steel, which then expands, cracking the concrete. 

Photos of the Surfside basement taken before the collapse show steel rebar breaking all the way through the concrete to the point at which it is fully exposed to the salty and humid Florida air.

By the numbers: One of the most famous concrete buildings in America, Frank Lloyd Wright’s Fallingwater, cost $155,000 to build in 1936 — about $2 million in 2001 dollars. The cost of repairs in 2001 came to $11.5 million.

Similarly, repairs to Wright’s concrete Unity Temple are estimated at roughly 20 times the original construction costs, even after adjusting for inflation. 

How it works: Once rebar starts corroding, the standard fix involves jackhammering the concrete to expose the steel, brushing the steel to remove the rust, reinforcing the rebar as necessary, and then covering it all back up again with carefully color-matched new concrete. 

That labor-intensive extreme noise and dust is actually the green, environmentally sensitive solution. The only alternative is demolition and replacement with an entirely new building — something that involves a much greater carbon footprint.

Between the lines: Because concrete fails from the inside out, damage can be hard to detect. And because concrete looksso solid and impregnable, necessary maintenance is often skipped, causing massive bills later on.

Local governments are in charge of ensuring building safety, but their willingness and ability to do so varies widely. The owners and residents of concrete buildings often try very hard not to think about corrosion, just because the costs of fixing it are so enormous.

The bottom line: The amount of money needed to fix existing infrastructure (nearly all of which is concrete, in one way or another) stands at roughly $6 trillion, according to the American Society of Civil Engineers. That number does not include homes, offices and other private buildings.

If you live in a concrete building that’s more than 40 or 50 years old, it’s an extremely good idea to check carefully on just how well it’s been maintained, lest you find yourself with an unexpected seven-figure repair bill — or worse. 

Go deeper: WLRN’s Danny Rivero clearly explains the collective action problems involved in persuading condo owners to pay for expensive repairs.

The tragedy in Surfside is just one indication that “America’s trillion-dollar concrete bill is coming due,” as @felixsalmon explains.

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As we muse on maintenance, we might spare a thought for Angelo Mangiarotti; he died on this date in 2012. An architect and designer, he made an early career stop in Chicago as a visiting professor for the Illinois Institute of Technology, during which met Frank Lloyd WrightWalter GropiusLudwig Mies van der Rohe and Konrad Wachsmann. While Mangiarotti learned from them an appreciation of materials (perhaps especially concrete) and industrial process for buildings and design production– on both of which he built– he is perhaps best remembered for his insistence, borne out in his work, on “never forgetting the real needs of users.”

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“Tossing away a piece of paper is clearly taboo”*…

 

paper

 

Today, in an age of computers, smartphones and e-books, you could be forgiven for predicting the demise of this ancient wonder material. But though there has been a small decline in the demand for so-called “graphic paper”, like newspapers and books, the paper industry is booming.

The world currently uses around 400 million tonnes of paper per year. And from money to cardboard boxes, to receipts, coffee cups, stick-on notes, baking paper, egg cartons, birthday cards, straws, wrapping paper, and, of course, papier-mâché, it’s hard to imagine modern life without it. We might be edging towards a cashless society, but the paperless society, as the American librarian Jesse Shera famously put it, “is about as plausible as the paperless bathroom”.

In fact, demand for paper is growing all over the world, and as we turn our backs on single-use plastic, paper is one of the main contenders to take its place. The last few years has seen numerous retailers announce that they are switching to paper bags, while paper-based chocolate wrappers, ready-meal trays and water bottles have also started to emerge.

In Canada, the government recently approved a ban on certain plastic items, while the EU has pledged to eradicate some of the most notorious by 2021. Some Indian states have gone further, ditching single-use plastic altogether. Many businesses have already announced that they will be replacing throw-away plastic items with paper versions.

But how sustainable is paper really? And what can be done to reduce its environmental impact?…

[Consider, among other factors, like deforestation…]

Almost every phase of paper manufacturing involves water. Scaled up to the magnitude of the industry today, a vast amount is required. To make just a single A4 sheet, you need between two and 13 litres. In China, which remains one of the leading players in the paper trade, the industry sucked up 3.35 billion tonnes (roughly three trillion litres) in 2014 – enough for about 37 billion baths.

After the pulping and bleaching is over, paper mills end up with water containing a cocktail of organic compounds, alkalis and bleach, which must be treated so that it can be disposed of safely. This can be a huge technical challenge, and some paper mills simply discharge the effluent straight into the local water supply, where it’s acutely toxic to fish and other wildlife  – even at concentrations of just 2%

For better and/or worse: “How paper is making a comeback.”

* Anne Frank, The Diary of a Young Girl

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As we muse on materials, we might recall that it was on this date in 1814 that London suffered “The Great Beer Flood Disaster” when the metal bands on an immense vat at Meux’s Horse Shoe Brewery snapped, releasing a tidal wave of 3,555 barrels of Porter (571 tons– more than 1 million pints), which swept away the brewery walls, flooded nearby basements, and collapsed several adjacent tenements. While there were reports of over twenty fatalities resulting from poisoning by the porter fumes or alcohol coma, it appears that the death toll was 8, and those from the destruction caused by the huge wave of beer in the structures surrounding the brewery.

(The U.S. had its own vat mishap in 1919, when a Boston molasses plant suffered similarly-burst bands, creating a heavy wave of molasses moving at a speed of an estimated 35 mph; it killed 21 and injured 150.)

Meux’s Horse Shoe Brewery

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Written by (Roughly) Daily

October 17, 2019 at 1:01 am

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